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Working Your Way for that Great Woodworking Finish:

Very Simply yet Exquisitely Elegant


 

There is a big difference between an average piece of woodwork and the elegant ones. Their finish! Your woodworking projects may be durable and perfect, but without finishing them with the best finishes, they are nothing but plain pieces of woodworks. That is the reason why you have to choose the right finishes that not only suits to your taste, but also enhances the looks of your woodworking projects.

 

 

CHOOSING THE PROPER SANDPAPER

 

The very first step to finish your woodworking project is to have them sanded. Whether you opt to select using any type of power sander or to sand manually by hand, you have to select the correct type and grit of the sandpaper. Sanding using the incorrect sandpaper can possibly cause irreparable damage to your woodworking project

 

 

  • Choose the Right Grit

 

  • Sandpaper is graded based on the number of abrasive particles per square inch that make up the sandpaper. The lower the number is, the coarser the grits become. Coarse sandpapers are grade 40-60 grits, medium sandpapers are 80-120 grits, fine sandpapers are graded 150-180 grits, the very fine ones are 220-240 grits, extra fine sandpapers are graded 280-320 grits, and finale the super fine ones are graded 360 grits above. Sanding using the finer grits removes the scratches that are left by the previous paper and eventually leaves a very smooth finish.

 

 

 

  • Grading Sandpaper

 

  • There two types of sandpaper; the commercial grade and the industrial grade. There is only a very few difference between the both; namely the material used as the grit, and the backing material or the paper and the glue that is used to hold the grit onto the paper.

 

 

  • You may also see sandpaper that is either rated as “closed- coat” or “open-coat”. The difference is that the grit particles of the “closed-coat” sandpapers are grouped more closely together, while the grit particles of the “open-coat” newspapers have larger gaps between the particles. Generally, “open-coat” sandpapers are better for woodworking because it clogs less, specifically when working with softwoods that contain resin.

 

  • Types of Abrasives

 

There are five basic types of sandpaper that is available. However, not all of them are good for woodworking.

 

  • Glass Paper- It is also known as flint paper. It is very lightweight and mostly pale yellow in color. It disintegrates easily and is rarely used for woodworking.

 

 

  • Garnet Paper- It is usually brownish-red in color and commonly used in woodworking. It does not sand wood as quickly as the other sandpapers but it still leaves a better finish. This is the excellent choice for finish sanding.

 

 

  • Aluminum Oxide- It is the paper that is most often used in power sanders. It is more durable than the garnet paper but doesn’t leave a very impressive finish at all.

 

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  • Silicone Carbide Paper- It is usually dark gray in color, and sometimes-even black. This is mostly used for finishing metals, or for wet-sanding, with the use of water as a lubricant. Though there are some advanced finishes that make us of Silicon Carbide Paper, this is not generally used for woodworking.

 

 

  • Ceramic Sandpaper- This is made from the most durable abrasives available and it can remove and ample amount of material in a hurry. This is often used for belt sander belts, but can sometimes be used for hand shaping of wood. It leaves a very rough finish, so you must exercise proper care when you use the Ceramic Sandpaper, most importantly on veneers and plywood, where it can easily sand through the finish layer and ruin a pice.

 

 

In general woodworking applications, you will likely find that beginning with carrying coarse-grit papers, particularly the Aluminum Oxide papers, then followed by the finer-grit Garnet papers, can produce an impressively smooth finish that can show off your woodworking skills and give you a very nice platform for staining or even painting your woodworking project.

 

 

 

HAND SANDING

 

If there is an adage for woodworking; that would be that nobody likes hand sanding. With the fast improvement of the power sanders, hand sanding has really come a great way. But there are still distinct benefits to breaking out sheets of wood paper and putting a lot of effort into it. As you will soon discover, the benefits are actually worth your time and energy spent, because no matter how good power sanders do, nothing still beats finishing your projects with a final hand sanding.

 

 

 

  • Tools for the Trade

 

 

  • Generally, sandpapers come in 9” x 12” sheets. It is best advised to cut them in half vertically, then take each half then cut them in half in the opposite direction. This will give you four pieces of paper at a 4 ½” x 6” size. Wrap one of the pieces of sandpaper around your sanding block, and you are good to get to work.

 

 

  • The Proper Way to Sand

 

  • Like any task, there is a correct and the incorrect way how to sand. The most obvious thing you will always want to sand with the grains, and not across it. Keep the flat side of the sanding block in close contact with the wood surface. When you with the grain, it is fine to get close to the edges but you have to exercise caution that you must not round-over the corners. If you intend to soften the corner, try using a sanding block to sand a chamfer to the edge.

 

 

  • When you can visibly see the surface fully sanded with your desired finish, set aside the sanding block and lightly sand them with a fresh piece of sandpaper with light hand application. Clean the surface to prepare them for finishing by removing the dust with either a clean cloth with mineral spirits or a tack cloth.

 

 

  • Before sanding each grain, run your finger in the edges of the end grains. You have notice that one direction feels smoother than the other direction. Sanding in the smooth direction will produce a better result.

 

 

 

 

APPLYING A GEL STAIN FINISH

 

Considering a gel stain to finish your very fine woodworking project is one great option. Gel stains are very easy to apply and you can take control the depth of color in your desired results. However, there are still some issues that you need to consider when you decide where to use a gel stain or not.

 

 

 

  • Preparation of a Gel Stain Finish

 

 

  • Like any other stain or paint finish, you have to make sure that you properly sand your woodworking project with the use of finer grit sandpapers. It is also best advised to employ a final hand sanding for the best finish.

 

 

  • As soon as you are done with the sanding, vacuuming them for possible sawdust is very important. After you vacuum, follow it with a tack cloth. You can also wipe the whole project down with a clean piece of cloth and denatured alcohol to make sure that the project is completely clean from sawdust. The denatured alcohol can quickly evaporate and cannot discolor the wood.

 

 

 

  • Application

 

 

 

The main idea behind the use of gel stain to finish your woodworking project is to spread them onto the wood in a thick layer for a number of minutes, and then wiping them with a piece of clean cloth. This will give you the chance to control the evenness and the depth of the color that is being applied because the more you wipe away, the lighter the color level of the stain becomes.

 

 

 

Use a clean brush or rag to apply a generous layer of stain to the surface that is being stained. This can be similar with spreading a thick ketchup and this will appear uneven at first. This is just normal as long as there is a complete coverage. The can of the gel stains have instructions that will tell you how long to leave the stain on the wood before you wipe them off.

 

 

  • Controlling the Depth and the Level of the Color

 

 

  • When it is the time for you to wipe off the gel stain, you have to make sure that you wear the proper protective gloves, use a clean piece of cloth and wipe with the grain. Keep focused on the evening of the color at your desired level. Keep rotating to a clean spot on your cloth and make sure that you even out your desired color.

 

 

  • Issues with Gel Stains

 

 

  • There are some concerns in dealing with gel stains. One of them is wiping off stains that are on nooks or crannies on your woodworking projects. For example, when you apply a gel stain on your table, you might have a hard time removing the stain out of the junction where the rails or the legs meet the tabletop. If stain is allowed to dry in this junction, it will be very visible and more difficult to attend to later. Subsequently, if you find defect in the stocks that have not been filled before staining, the gel stain will be very difficult to remove out of the defect and will appear an unwelcoming color than the rest if the project right after it dries.

 

 

  • Always remember that you should have the proper ventilation when you deal with gel stains because they contain materials that produce toxic fumes. It can be very messy and have some limitations, but then the beautiful color it provides can certainly show off your fine woodworking skills.

 

 

TIPS ON STAINING FURNITURE

 

Staining furniture is actually a do-it-yourself project that is practically very easy to accomplish. It does not need a lot of materials, and it is fairly affordable.

 

 

  • What You Will Need- Staining furniture is considerably a very low-cost project. You only need a sand paper, tack clothes, a can of stains, foam brushes, plastic tarps, lots of cotton lint-free rags, newspapers, a paint tray, and a finish layer like wax or polyurethane.

 

 

  • Staging Your Project- Assemble first all the materials you will need and set up one work area for your sanding and another one for finishing and staining. Plan carefully on sanding and cleaning the furniture one day, staining it the following day, and putting polyurethane on them on the next.

 

 

  • Choosing a Workspace- The outdoors can be a perfect place to work on sanding a piece. Sawdust can be easily washed or swept away when you are done and dust will not get into anything stored nearby.

 

 

  • Keep Dust Down- Make sure to wipe down with a clean cloth each piece of project right after you sand them. Set the cleaned projects in a sheltered work area, like your garage or your basement, to keep them away from dust until they are finally stained.

 

 

  • Test Stain Colors- Be sure to first test stain color as well application techniques. Home centers present sample boards of how stain colors appear on different types of wood so you can choose the looks from light to dark, colored or plain, as needed. There are manufacturers that recommend an application of the pre-stain sealer to even out your finished product.

 

 

  • The Type of Stain- There is a very wide range of stain products that you can find at your local home centers. Feel free to describe your projects to the professional who are working in the centers and they are more than willing to give you some recommendations. The only thing to avoid is the “all in one” stain type and the polyurethane products. These products offer less control over color, and since they are not “wiped off”, there is a chance that the wood grain can be masked or even tend to appear muddy.

 

 

  • Stir Stain Well- To mix tint properly, shake the can of the stain gently but thoroughly. When you open the can, stir it again with a paint stick then pour half of the content to a small try or jar. Working from the smaller jar can let you stir and mix the stain using your brush, insuring that the color remains evenly distributed as you work.

 

 

  • Cover the Floor- For your larger pieces of furniture; it is but normal to protect your floors before you begin working.

 

 

The finish of your woodworking projects should be of the best quality. After all, this is one of the many ways on how you can show your fine woodworking skills, right?

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